Services
Complete Overhauling
In-Frame Overhauling
Top Overhauling
Replacement of Camshafts
Replacement of Fan Hubs
Replacement and adjustment of Injectors
Valve adjustments
Replacement of rear and front oil seals
Preventive maintenance
Replacement of accessory drive oil seal
All Types of Repairs and Services for 16, 12, 6 & 4 Cylinder Cummins, Caterpillar and Perkins and all other type of Generators
Main alternator servicing
Starting Motor repair
Charging Alternator repair
Radiator servicing
Commissioning Services (Start-up and Load Test)
Machinery Repairs and Servicing
Crankshaft Machining, Main Bearings Clearances Checks, Main Bearing and Gears Replacements
Cylinder Head Intake and Exhaust Valves, Valves Inserts and Valve Guides Replacements
Connecting Rod Bend and Twist Inspection, Bushing and Con-Rod Bearing Replacements
Rocker Lever Bushing Replacements
Cylinder Block Bushings and Expansion Plugs Replacements
Cam Follower/Tappets Bushings and Rollers Replacements
Idler Gear Bushings and Idler Shafts Replacements, Drive Gears Backlash Checks
Idler Pulleys and Belt Tensioners repairs
Water Pumps repairs
Lubricating Pumps servicing
Fuel Pump Drive Gears replacements
Fan Hubs repairs
Fuel PT Pumps repair and calibration
Fuel Injectors repair and calibration
Complete Overhaul
Dismantling of the Engine and engine parts
Inspection, Repair or Replacement of Engine Parts
Turbocharger
Inspection for any damage to the turbine and compressor blades
Checking of the axial and radial clearances of the turbine and compressor wheels
Replacement of turbocharger parts if found damaged
Cylinder Heads
Replacement of intake and exhaust valves
Replacement of intake and exhaust valve inserts
Replacement of intake and exhaust valve guides
Replacement of cylinder heads expansion plugs
Hydro-testing of cylinder heads
Assembly of cylinder heads intake and exhaust valves, valve spring retainers, valve springs, valve rotators, and valve collets
Replacement of cylinder heads if found damaged and with leakage
Pistons and Connecting Rods
Inspection of pistons and piston skirts for signs of wear and scuffing
Replacement of piston and piston skirts if found damaged
Checking of piston rings for wear and gap clearances
Replacement of piston rings if found with wide gap clearances and too much wear
Inspection of connecting rod bushings for wear
Inspection of connecting rod bend and twist
Replacement of connecting rod bushings
Replacement of connecting rod bearings
Cylinder Liners
Inspection of cylinder liners running surfaces for wear and scuffing marks
Checking of cylinder liners ovality
Replacement of cylinder liners
Inspection of cylinder liner inserts
Replacement of cylinder liner inserts
Checking of cylinder liners protrusion
Camshafts
Inspection of left and right camshafts for damage to the lobes, gears, and bushing journals
Grinding/machining of bushing journals
Replacement of camshaft bushings
Replacement of camshaft thrust bearings
Replacement of camshaft gears if found damaged
Aftercooler
Inspection of after cooler for restriction or dirt accumulation and leakage
Cleaning of after cooler
Replacement of after cooler if leakage exist
Oil Cooler
Inspection of oil coolers for restriction or leakage
Cleaning of oil coolers
Replacement of oil coolers if leakage exist
Vibration Damper
Inspection of the vibration damper for damage or leakage
Cleaning of the vibration damper
Replacement of the vibration damper if leakage exist
Gear Drive Housing
Inspection of the Crankshaft Gear, Camshaft Gear and Idler Gears for damage
Inspection of idler gear shaft and bushing for wear
Replacement of idler gear shafts and bushings due to wear
Replacements of idler gear thrust bearings
Checking of crankshaft gear, camshaft gear and idler gears backlash/clearances
Rocker Levers
Inspection of rocker levers for wear on bushings
Replacement of rocker lever bushings
Inspection of injector and valves push rods for wear
Replacement of injector and valves push rods
Inspection of valves crossheads for wear
Replacement of valve crossheads
Adjustments of valve lash tappets
Cam Followers
Inspection of cam followers bushings and rollers for wear
Replacement of cam follower bushings and rollers with wear
Fuel Injectors
Inspection of fuel injectors calibration and leakage
Repair and calibration of fuel injectors
Replacement of fuel injectors
Adjustment of fuel injector timing
Lubricating Pump
Inspection of lubricating pump for wear on the gears, shafts and bushings
Replacement of lubricating pump bushings
Replacement of lubricating pump gears
Fuel Pump
Inspection of fuel PT pump for calibration and leakage
Repair and calibration of fuel PT pump
Water Pump
Inspection of water pump for wear on the impeller and leakage
Replacements of bearings, oil seal and mechanical seal
Replacement of water impeller if found damaged
Flywheel
Inspection of flywheel for any damage
Replacement of flywheel if found damaged
Cylinder Block
Inspection of cylinder block for damage
Cleaning of cylinder block
Replacement of expansion plugs and camshaft bushings
Checking of main bearing bores
Checking of cylinder liner counter bore and packing ring bores
Replacement of cylinder block if found damaged
Crankshaft
Inspection of main bearing and connecting rod bearing journals for wear and scratch marks
Checking of main bearing and connecting rod bearing journals total and adjacent run-outs
Grinding/machining of main and con-rod journals
Checking of main bearing clearances
Assembly of Engines
Start-up and Commissioning